OmniTest 5/7.5 万能试验机

PC驱动
OmniTest 5/7.5

我们的新型台式万能试验机 (UTM)专为材料、产品和部件的拉伸和压缩测试而设计。

这些多功能通用测试系统由我们强大且直观的VectorPro™ 测试软件驱动,使其易于用于在所有行业实施质量保证标准。 PC 驱动模型可以灵活地在您选择的计算机硬件上运行测试例程。

OmniTest 5 kN 和 7.5 kN型号属于单柱系列。它们占用的工作台空间极小,且中等负载能力使其成为可能需要在双柱测试仪上进行较大投资的应用的理想选择。

OmniTest 台式万能试验机 - 单柱 5-7.5 kN
控制台驱动
OmniTest 触摸 5/7.5

我们的新型台式万能试验机 (UTM)专为材料、产品和部件的拉伸和压缩测试而设计。

OmniTest Touch模型在响应式触摸屏控制台上运行,由我们强大且直观的VectorPro™ 测试软件驱动。这个完全集成的版本为在所有行业实施质量保证标准提供了方便且易于使用的独立解决方案。

OmniTest Touch 5 kN 和 7.5 kN型号属于单柱系列。它们占用的工作台空间极小,且中等负载能力使其成为可能需要在双柱测试仪上进行较大投资的应用的理想选择。

OmniTest Touch 台式万能试验机 - 单柱 5-7.5 kN
OmniTest 台式万能试验机 - 单柱 5-7.5 kN

我们的新型台式万能试验机 (UTM)专为材料、产品和部件的拉伸和压缩测试而设计。

这些多功能通用测试系统由我们强大且直观的VectorPro™ 测试软件驱动,使其易于用于在所有行业实施质量保证标准。 PC 驱动模型可以灵活地在您选择的计算机硬件上运行测试例程。

OmniTest 5 kN 和 7.5 kN型号属于单柱系列。它们占用的工作台空间极小,且中等负载能力使其成为可能需要在双柱测试仪上进行较大投资的应用的理想选择。

与您所在国家的Mecmesin代表联系以获取解决方案,价格和支持

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万能试验机 (UTM) 变得简单

我们的新型台式 UTM 系列,范围为 0.5 - 50 kN

Mecmesin 开发了一系列新型精密台式万能试验机 (UTM),采用单柱和双柱形式,用于 0.5 至 50 kN 负载的压缩和拉伸测试。

Overview

The OmniTest universal tester offers versatility with five load capacities (0.5 kN to 7.5 kN) and an optional touchscreen console (OmniTest Touch).

Designed for ease-of-use, it suits both new and experienced users, making it ideal for various industries.

Controlled by VectorPro test software, it ensures consistency and reliability in testing force/displacement, stress/strain, and speed/load rate. The powerful VectorPro environment allows customization of results criteria and access to built-in calculations, including Young's Modulus, Offset Tield and Ultimate Tensile Strength, catering to diverse applications in manufacturing and R&D.

Tension testing a materials specimen on a univeral tester

Test frame

The single-column OmniTest is available in 5 models with load capacities from 0.5 kN to 7.5 kN. They feature a precision ballscrew that drives a moving crosshead fitted with an ELS loadcell. Intuitive controls make the testers easy to use even for novice operators.

The construction of these single-column testers provides the necessary test space and crosshead travel for conducting elongation tests on your specimens up to 1186 mm. They deliver the strength capability for low- and mid-load break tests on a variety of materials and components. All models are ideal for the universal testing of samples to determine their tension, compression, flexure, shear and fracture characteristics.

Upper and lower safety limit switches minimise the risk of accidental damage caused by grips colliding. The 5 kN and 7.5 kN frames also feature a linear slide mechanism with excellent rigidity and strength to measure stiff samples. A protective bellow prevents dust and splintered materials from becoming trapped inside the machine.

For operator safety, a range of protective shields and enclosures is available on all machines, for situations where specimens may shatter or create projectiles upon failure.

Designed to apply tensile and compressive forces from 2 N right up to a capacity of 7.5 kN their high-quality construction, manufactured under ISO 9001 quality standards, ensures the ultimate in repeatable materials testing.

The base plate of the OmniTest is pre-drilled with threaded holes to connect a wide range of grips and fixtures. The OmniTest also uses quick-change (QC) adaptors that speed up the interchange of grips, for example when you need to perform a variety of different tests on different geometries of a material or finished product. 

Loadcells

The OmniTest UTMs take advantage of Mecmesin's range of high-resolution Enhanced Load Sensors (ELS) to precisely record tensile and compressive loads. 

When seeking to precisely measure forces across a wide range it is often necessary to use multiple loadcells. The dovetailed crosshead design of the OmniTest minimises operator setup and configuration by quickly and easily sliding on a new loadcell, where its calibration characteristics are immediately recognised by the software without any input from the operator.

These interchangeable ELS loadcells are compatible with any OmniTest test frame of equal or higher capacity and are chosen in order to optimise the accuracy of your test results.

Fourteen different sensors, all measuring from zero, are available to cover the range from 2 N up to 7.5 kN. This ensures that you have the optimum selection to meet all your tension and compression testing needs. Measurement accuracy is an outstanding ±0.5% of displayed reading.

Each ELS sensor is delivered as standard with its own calibration certificate traceable to national standards.

Software

VectorPro torque test software on console
Intuitive touch-enabled force testing software - VectorPro

VectorPro testing software is at the heart of the OmniTest universal testers

VectorPro delivers outstanding control of the motor, whilst simultaneously collecting data at 1000 Hz from the ELS loadcell and the displacement encoder of the frame.

The software is intuitive for both operators and managers. Personalised user accounts and a streamlined design mean that the workflow is simple and it is easy to create step-by-step test methods according to the precise requirements of your applications.

Access to the most commonly used test methods enables operators to move seamlessly from task to task, keeping training time to a minimum.

By plotting the data of force/displacement, stress/strain in real-time on a graph the operator can immediately identify exactly how the test sample is performing. Pre-set or custom calculations analyse the data to determine whether the specimen has met the pass/fail criteria. VectorPro includes standard calculations for Young's Modulus, Offset Yield, Ultimate Tensile Strength, Nominal Strain and a whole host of other materials characteristics. For product testing, it is possible to create custom calculations within a few seconds by using the drag-and-drop functions.

At the end of the test, the comprehensive reporting module within VectorPro enables the operator to issue a test report as a PDF. An extensive suite of template reports can be easily tailored to your internal or your customer's exact requirements and be automatically emailed to them as an HTML file. Test data can also be exported to Excel or to the network for further analysis.

VectorPro generates a clear audit trail with electronic-signature functionality - a must for medical and pharmaceutical clients seeking compliance to FDA 21 CFR Part 11.

Grips and fixtures

Standard and customised fixtures to meet your needs

Holding your test specimen in place without it slipping is essential to obtaining repeatable results. Mecmesin has designed a range of tension and compression grips to hold a variety of components. They include wedge grips, vice grips, peel jigs, bend jigs, compression plates and many more.

The base plate of the OmniTest is pre-drilled with threaded holes to connect a wide range of grips and fixtures. The OmniTest also uses quick-change (QC) adaptors that speed up the interchange of grips when you need to perform a variety of different tests.

The varying nature of specimen sizes and shapes often makes it necessary to design and produce a special grip. Mecmesin's team of design engineers can work with you to develop the best grip for your specimen and utilise our 3D printers to produce lightweight, precision fixtures to meet your needs.

Extensometry

Less elastic materials require short travel extensometer instrumentation
A choice of vertical daylight spaces in UTMs

Extension or compressive deformation measurement

When testing the extension or compressive deformation of a specimen it is often acceptable to measure the movement of the loadcell and grips, as defined by the crosshead distance travelled (known as 'grip separation').

This is taken directly from encoders situated on the ballscrews of the OmniTest. VectorPro software compensates for movement encountered within the loadcell and grip string (known also as 'Correction for Machine Compliance') but it cannot be as accurate as measuring extension directly upon the specimen. In some test applications, this is perfectly acceptable and does not impact the relevance of the measured results.

For materials requiring extension measurement to be taken directly on the specimen, a range of contact extensometers is available for use with the OmniTest. The range of contact extensometers include short-travel extensometers suitable for rigid materials (eg hard plastics and metals) through to long-travel extensometers designed for highly elastic materials (eg rubbers or soft plastics), simply select the model which best suits your material's characteristics.

Safety guard

OmniTest UTM (5kN) with full safety guard/enclosure

Operator health and safety

Our systems can be supplied with a standard safety guard to prevent access by the operator to the testing area whilst the test is in progress. These have a rigid metal frame with integrated polycarbonate panels to allow the operator to view the test area from outside. Hinged doors are fitted with switch-activated interlock mechanisms that prevent system operation when open.

Guards for single-column test stands are provided on a solid metal platform, with location holes available for securing to a workbench, to ensure complete stability.

Safety guards are supplied with CE marking and a Declaration of Conformity in accordance with several harmonised standards of the Machinery Directive 2006/42/EC, including BS EN ISO 12100:2010, BS EN ISO 14120:2015, BS EN ISO 14119:2013, BS EN ISO 13855:2010, BS EN ISO 13857:2008, BS EN ISO 13849-1:2015.

Please see our Safety Guards datasheet for a complete list. 

If the risk assessment for your application indicates protection from egress is also required, our engineers can offer a custom design to meet your needs.

Emperor™ Software

VectorPro force testing software test screen loaded on a laptop

VectorPro® software

VectorPro is our advanced force testing software package developed to perform tensile, shear, bend and compression tests on materials, components and products. Present measurement data graphically and share customised test reports quickly.

Simply choose an ELS loadcell and a set of grips, and you are ready to enjoy enhanced testing with the power of VectorPro.

Key features

Design

Intuitive icon-driven interface and workspace

Advanced 'drag and drop' test routine builder

Personalised user accounts and favourites

Touch screen enabled

Control

Stress/strain machine control

Active or basic load control

System deflection compensation

Manage user permissions and audit trail

Report

Built-in data calculations

Customisable test report templates

Print results to Adobe PDF format

Export data to Excel and other data packages

Universal testing machines range

The OmniTest range of universal testing machines are available in load capacities from 0.5 kN - 50 kN to meet the specifics of your material, component and product testing requirements.

 

0.5/1/2.5 kN

110 - 550 lbf Mecmesin UTM - 0.5-2.5 kN capacity test frames

5/7.5 kN

1,100 - 1,650 lbfMecmesin UTM - 5-7.5 kN capacity test frames

10/25/50 kN

2,200 - 11,000 lbf Mecmesin UTM - 10-50 kN capacity test frames

感测器

OmniTest和MultiTest-dV材料测试系统使用Mecmesin的高分辨率高分辨率增强型载荷传感器(ELS)范围来记录拉伸和压缩载荷。

ELS

精密称重传感器直接连接到OmniTest或MultiTest-dV支架,并与VectorPro MT软件通信,从而为材料测试应用程序提供复杂的测试程序。

OmniTest双柱10、25和50 kN材料测试仪-强调传感器

增强型负载传感器(ELS)

ELS系列可互换的拉伸和压缩称重传感器特别适合材料测试仪的OmniTest和MultiTest-dV系列。

为确保您有最佳选择来满足拉伸和压缩测试的需要,提供了18种不同型号,可覆盖从2 N50 kN的范围

称重传感器的容量,范围和精度

每个称重传感器的读数从零到其满额定容量,在量程的5-100%范围内精确到读数的±0.5%。符合ISO 7500-1的0.5级

Mecmesin issued sensor and device calibration certificates

每个传感器都作为标准配置提供,其校准证书可追溯至国家标准。

维修和校准

Mecmesin服务-移动和在家

Mecmesin还提供年度服务和称重传感器重新校准。与我们的一名工程师或您当地的国家分销商联系以了解更多信息。

 

ELS(2-500 N)

Example of ELS loadcell for OmniTest

ELS包括一个坚固的燕尾式安装盒,带有一个内置的称重传感器,带固定的小螺纹,占用的空间最小。

ELS-S(100 N-5 kN)

Example of ELS-S loadcell for OmniTest

ELS-S包括相同的燕尾式安装盒,下方有一个外部S型梁称重传感器-它为大型沉重的夹具和固定装置提供了更牢固的牢固连接。

ELS-T(10-25 kN)

Example of ELS-T loadcell for OmniTest

ELS-T包括一个安装盒,安装盒下方有一个外部S型梁称重传感器-它设计用于双柱测试架以测试更高的载荷,并为大型沉重的夹具和固定装置提供牢固的牢固连接。

ELS-P(20-50 kN)

Example of ELS-P loadcell for OmniTest

ELS-P包括一个安装盒,其下方有一个外部Pancake称重传感器-它设计与OmniTest 50kN双柱测试架一起使用,可测试更高的载荷,并能更好地抵抗外部“离轴”载荷。

Key specs

关键规格

张力和压缩

可用的称重传感器(所有测量值从零到下表所示的值)
模型ELS 2 ELS 5 ELS 10 ELS 25 ELS 50 ELS 100 ELS 250 ELS 500
2 5 10 25 50 100 250 500
磅力0.44 1.1 2.2 5.5 11 22 55 110
公斤力0.2 0.5 1 2.5 5 10 25 50
模型ELS-S 100 ELS-S 200 ELS-S 500 ELS-S 1000 ELS-S 2500 ELS-S 5000 ELS-T 7.5
100 200 500 1000 2500 5000 7500
磅力22 44 110 220 550 1100 1650
公斤力10 20 50 100 250 500 750
准确性

作为系统的一部分进行校准时,精度为读数的 ±0.5%,低至量程的 2%,适合根据 ISO 7500-1 的要求与 0.5 级系统一起使用。例如,ELS 100 在测量 10N 时精确到 ± 0.05 N,或者在测量 50N 时精确到 ± 0.25 N。

解决

1:50,000 从 24 位过滤

测量单位

mN、daN、N、kN、gf、kgf、ozf、lbf

采样率

20kHz

数据采集率

1000赫兹

移位

横梁最大行程(限位开关之间)
  • 0,5
    1186 毫米(47 英寸)
  • 1
    986 毫米(39 英寸)
  • 2,5
    507 毫米(20 英寸)
  • 5/7,5
    650 毫米(25.6 英寸)
准确性
  • 0.5/1/2.5
    每 300 毫米行程 ±0.13 毫米
    每 11,8" 行程 ±0,005"
  • 5/7.5
    指示位置的 ±0.1% 或 ± 0.01mm,以最大者为准
解决
  • 0.5/1/2.5/5/7.5
    0.001 毫米(0.00004 英寸)

速度

范围

0.01 - 1200 毫米/分钟(0.0004 - 47.2 英寸/分钟)

准确性

优于指示速度的 ±2% 或 ± 0.02 mm/min,以较大者为准*
* 请参阅 help.mecmesin.com 了解更多信息

解决

0.001 毫米/分钟(0.0004 英寸/分钟)

方面

全方位测试 0.5

全方位测试1

OmniTest 2.5

Omni测试5

OmniTest 7.5

净空/垂直日光(适合样品的垂直空间)
  • 0.5
    1205 毫米(47 英寸)
  • 1
    1005 毫米(40 英寸)
  • 2.5
    526 毫米(21 英寸)
  • 5/7.5
    750 毫米(30 英寸)
喉部深度(立柱至称重传感器中心线)
  • 0.5/1/2.5
    70.5 毫米(2.6 英寸)
  • 5/7.5
    125 毫米(4.9 英寸)
高度
  • 0.5
    1616 毫米(64 英寸)
  • 1
    1416 毫米(56 英寸)
  • 2.5
    941 毫米(37 英寸)
  • 5/7.5
    1089 毫米(43 英寸)
宽度
  • 0.5/1/2.5
    290 毫米(11.4 英寸)
  • 5/7.5
    330 毫米(13 英寸)
深度
  • 0.5/1/2.5
    414 毫米(16.3 英寸)
  • 5/7.5
    570 毫米(22.5 英寸)
重量
  • 0.5
    31 公斤(68 磅)
  • 1
    27.5 千克(61 磅)
  • 2.5
    24 公斤(53 磅)
  • 5/7.5
    70 公斤(155 磅)

常用规格

电压

230V 交流 50 赫兹或 110V 交流 60 赫兹

功率(最大)

120 - 250W

工作温度

10 - 40°C (50 - 104°F)

湿度范围

正常工业和实验室条件,非冷凝 30 - 80% RH

软件和通信

展位连接

USB(用于 PC 通信)、引伸计输入、2 个附加 ELS 输入、数字 I/O

PC 要求(推荐)

英特尔酷睿 i5、8 GB RAM、SSD、USB 2.0 或 3.0 端口、显卡(全高清/1080p)。 Vector Cloud 解决方案需要互联网连接。

操作系统

仅推荐 64 位。 Windows 10 或 11 专业版或更高版本。

数据输出

PDF、XLSX、HTML、CSV、TXT、电子邮件和图像文件均可从 VectorPro 软件导出

产品手册

OmniTest - Product brochure OmniTest - Product brochure
OmniTest - 产品手册 OmniTest - 产品手册

Product datasheets

OmniTest - Technical datasheet OmniTest - Technical datasheet
 VectorPro FDA 21 CFR Part 11 VectorPro FDA 21 CFR Part 11
OmniTest - 技术数据表 OmniTest - 技术数据表