The HelixaPro is a precision torque tester controlled by VectorPro software running on your computer. Designed for challenging applications where torque forces may be very small and accuracy is the priority.
The HelixaPro is easy to use and, when combined with application-specific fixturing, it is the optimal solution for measuring torque from 1 mN.m to 6 N.m.
The HelixaPro Touch is a top of the range torque tester controlled by a touchscreen console running VectorPro software. Designed for challenging applications where torque forces may be very small and accuracy is the priority.
The HelixaPro Touch is easy to use and, when combined with application-specific fixturing, it is the optimal solution for measuring torque from 1 mN.m to 6 N.m.
The HelixaPro is a precision torque tester controlled by VectorPro software running on your computer. Designed for challenging applications where torque forces may be very small and accuracy is the priority.
The HelixaPro is easy to use and, when combined with application-specific fixturing, it is the optimal solution for measuring torque from 1 mN.m to 6 N.m.
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Mecmesin/PPT Group, UK
Overview
HelixaPro and HelixaPro Touch precision torque testers
The HelixaPro is the perfect solution for measuring low and medium torque on a variety of delicate or finely-engineered products. Its innovative design features precision alignment and a counterbalance mechanism, essential for testing high-quality assemblies, such as those found in cosmetics, jewellery, electronics, pharmaceutical and medical industries.
Its versatile construction even allows for an axial force to be simultaneously applied whilst torque is measured - essential for products such as medical luer connectors and child-resistant closures.
Test frame
Precision automated torque tester
The HelixaPro and HelixaPro Touch feature a precision motorised test frame which is designed to apply torque from a few mN.m right up to a capacity of 6 N.m. Its high-quality construction, manufactured under ISO 9001 quality standards, ensures the ultimate in repeatable testing.
When seeking to precisely measure such low torque it is often crucial to make sure that no extraneous forces are applied to the test object during the test. The innovative design of the HelixaPro allows you to counterbalance the weight of a grip thereby removing its influence upon the object under test. An adjustable alignment tool ensures grips can be perfectly positioned on the centre-line to ensure torque is applied concentrically.
Its versatile construction even allows for an axial force to be simultaneously applied whilst torque is measured - essential for products, such as child-resistant closures, which require a mechanism to be engaged before they can rotate.
Make use of your own PC to run its software and take advantage of its small footprint to make it the ideal choice as your bench-top torque tester.
Torque sensors
Interchangeable sensors, from 0.1 - 10 N.m
A range of interchangeable ETS torque sensors are specially adapted to the VortexPro and HelixaPro. Connect a torque sensor to the test frame and the calibration characteristics are automatically recognised by the test system and software without any input from the operator.
Eight different sensors are available with nominal capacities ranging from 0.1 N.m up to 10 N.m. This ensures that you have the optimum selection to meet all your torque testing needs. Measurement accuracy is an outstanding ±0.5% of the sensor capacity.
Each sensor is delivered as standard with its own calibration certificate traceable to national standards.
Software
Powered by VectorPro™
VectorPro™ testing software is at the heart of our VortexPro and HelixaPro torque testing systems. VectorPro runs on any Windows computer, simultaneously controlling the motorised test frame and sampling test data at 20,000 Hz from the ETS torque sensor and angle encoder of the frame.
Step-by-step test routines can be quickly and easily created according to the exact requirements of your testing procedures. Configured tests are easily selected on the home screen with a single click or touch.
Real-time plotting of measurement data on an interactive graph enables the operator to identify precisely how the test specimen is performing. Pre-set calculations analyse the data and can determine whether the specimen has met the pass/fail criteria of the quality-control specifications.
At the end of the test, the powerful reporting module within VectorPro™ allows the operator to issue a test report as a PDF. Additionally, the data can be exported to Excel or to the network for further analysis by a Statistical Process Control (SPC) package.
Grips and fixtures
Standard fixtures and custom grip design
Holding your test specimen in place without it slipping is essential to obtaining repeatable results. Mecmesin has designed a range of torque grips to hold a variety of components. They include chucks and mandrels to hold plastic and metal closures, fixing tables to secure bottles and containers plus many more.
The varying nature of specimen sizes and shapes often makes it necessary to design and produce a special grip. Mecmesin's team of design engineers can work with you to develop the best grip for your specimen. These are then produced on our 3D printers to create lightweight, precision fixtures or, for higher load applications, they are made from metal at our machine-shop.
Emperor™ Software
VectorPro® software
VectorPro is an advanced torque testing software package developed to perform torque testing on components and products. Capture measurement data graphically and share customised test reports quickly.
Simply choose an ETS loadcell and grips or fixtures for your test specimen, and you are ready to enjoy enhanced testing with the power of VectorPro.
Key features
Design
Intuitive icon-driven interface and workspace
Advanced 'drag and drop' test routine builder
Personalised user accounts and favourites
Touchscreen enabled
Control
Torque/angle machine control
Active torque-hold and cycle functions
Manage user permissions and see audit trail
Digital I/O's for automation of testing
Report
Built-in data calculations
Customisable templates for test reports
Print or email test results automatically
Export data to Excel and other data packages
Torque sensors
The Enhanced Torque Sensors (ETS) range of interchangeable torque sensors are specially adapted for the HelixaPro and VortexPro test systems.
Plug and play for automatic calibration with availability to suit all requirements in capacities from
We also design customised solutions for applications requiring torque measurement up to
ETS torque sensors
The Enhanced Torque Sensors (ETS) range of interchangeable torque sensors is specially adapted to the HelixaPro and VortexPro test systems.
They plug into the frame of the precision torque tester and their calibration characteristics are immediately recognised by the software without any input from the operator.
To ensure that you have the optimum selection to meet all your torque testing needs, eight different sensors are available. All sensors measure from zero and cover the range from 0.1 N.m right up to 10 N.m .
A range of grips, fixing tables and chucks is available to hold your specimens. Connection to each ETS sensor is via a ⅜" male square drive (ETS 0.3 - 10) or via a ¼" female hexagonal drive (ETS 0.1 - 0.2)
Sensor capacity, range and accuracy
Each sensor reads from zero to its full nominal capacity (listed below). Measurement accuracy is an outstanding ±0.5% of the sensor capacity.
Model ETS | 0.1* | 0.2* | 0.3 | 1 | 1.5 | 3 | 6 | 10** |
---|---|---|---|---|---|---|---|---|
N.m | 0.1 | 0.2 | 0.3 | 1 | 1.5 | 3 | 6 | 10 |
kgf.cm | 1 | 2 | 3 | 10 | 15 | 30 | 60 | 100 |
lbf.in | 0.9 | 1.8 | 2.7 | 9 | 13 | 26 | 50 | 90 |
*Not recommended for VortexPro
**Not recommended for HelixaPro
Each sensor is delivered as standard with its own calibration certificate traceable to national standards.
Servicing and calibration
Mecmesin also provides annual servicing and torque sensor re-calibration. Talk to one of our engineers or your local national distributor to find out more.
ETS 0.1 - 0.2
Recommended for HelixaPro only. Fitted with a ¼" female hexagonal drive for connection to grips and test fixtures.
ETS 0.3 - 10
Interchangeable torque sensors for the HelixaPro and VortexPro. Fitted with a ⅜" male square drive for connection to grips and test fixtures.
ETS 15 - 30
For custom applications requiring torque measurement up to 30 N.m, the VortexPro test frame and sensor capacity can be customised to meet your test requirements.
Accessories
Choosing your accessories
It's important that your sample is gripped and held correctly to achieve accurate test results.
Our accessory catalogue contains a wide range of accessories and you should find exactly what you need. Key specifications (such as load rating) are listed on all of our grips and fixtures.
Example test accessoriesKey specs
Key specs
Torque
Available sensors (all measure from zero to the value indicated in the table below)
Model | ETS 0.1 | ETS 0.2 | ETS 0.3 | ETS 1 | ETS 1.5 | ETS 3 | ETS 6 |
---|---|---|---|---|---|---|---|
N.m | 0.1 | 0.2 | 0.3 | 1 | 1.5 | 3 | 6 |
kgf.cm | 1 | 2 | 3 | 10 | 15 | 30 | 60 |
lbf.in | 0.9 | 1.8 | 2.7 | 9 | 13 | 26 | 50 |
Accuracy
±0.5% of full scale
Resolution
1:50,000
Units of measurement
mN.m, N.cm, N.m, kgf.cm, gf.cm, ozf.in, lbf.in, lbf.ft
Sampling rate
20 kHz
Data-acquisition rate
1000 Hz, 500 Hz, 100 Hz, 50 Hz, 10 Hz (user selectable)
Angle
Angular rotation (from tared position)
2,999 revs
Accuracy
±0.2°
Resolution
0.1°
Speed
Range
0.1 - 30 rev/min (clockwise or counter-clockwise)
Accuracy
±1% of indicated speed
Resolution
0.001 rev/min
Axial alignment
Total runout (without fixtures)
Better than ±0.25 mm
Static weights
Rear counterbalance
40 N (max)
Axial load via masses on platen
60 N (max)
Dimensions
Maximum headroom
350 mm without fixtures
Crosshead stroke
292 mm
Throat depth
112 mm
HelixaPro test frame
Height
750 mm
Width
290 mm (HelixaPro)
586 mm (HelixaPro Touch)
Depth
414 mm (without external counterbalance)
500 mm (with external counterbalance and weights)
Weight
33 kg (HelixaPro)
35 kg (HelixaPro Touch)
Common specifications
Maximum power requirements
120 W
Voltage
230 V AC 50 Hz or 110 V AC 60 hz
Operating temperature
10 - 35°C (50 - 95°F)
Humidity range
Normal industry and laboratory conditions, non-condensing
Software and communications
Stand connectivity
USB (for PC communications, Digital I/O (8 inputs, 8 outputs)
Console connectivity (HelixaPro Touch)
1 x USB-C (Power/Data), 3 x USB-A (Data)
PC requirements (recommended)
Intel Core i5, 8 GB RAM, 128 GB SSD, USB 2.0 or 3.0 port, graphics (Full HD/1080p). Internet connection required for Vector Cloud Solutions.
Operating system
Windows 10 or 11 Pro (recommended) or better, 64 bit only
Data output
PDF, XLSX, HTML, CSV, TXT, email and image files can all be exported from VectorPro software.